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Team 53

Team Members

Faculty Advisor

Rachel Coppinger
Garrison Kunst
Marcus Orsini (Not Pictured)

Dr. Farhad Imani

Sponsor

UConn, Dr. Imani

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Wire Arc Additive Manufacturing System Development

This project aims to develop an advanced robotic welding system with capabilities for Wire Arc Additive Manufacturing (WAAM) to improve precision and efficiency. The system will integrate a Fanuc six-axis robotic arm and a Fronius welder, enhanced with thermal sensors to provide real-time feedback for optimizing welding and additive manufacturing processes. Using ROS 2, the robotic arm will be programmed to perform complex repairs, 3D manufacturing tasks, and WAAM operations with high accuracy. The Fronius welder will be algorithmically controlled to ensure consistent quality and performance across different materials. The system will be built and tested in a temperature-controlled lab within the Engineering Science Building to maintain stable conditions. Safety features such as a welding curtain, ventilation/filtration systems, and automated safety stops will be included to protect users and equipment. All procedures will comply with UCONN Environmental Health and Safety (EHS) regulations.